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Interseroh, bifa and Fraunhofer IVV present new testing method for packaging optimisation

Scientific basis for recycling-friendly packaging design +++ Points system makes recycling capability of packaging measurable +++ Improvement potential in the “packaging” value chain can be raised targetedly in future +++ Optimal preparation for packaging law

Cologne. With a new, scientifically well-founded assessment method, companies from retail and industry can now find out how well packaging can be recycled. The system was developed by Cologne-based environmental service provider Interseroh together with the bifa environmental institute (bifa Umweltinstitut) and was finally reviewed by the experts of the Fraunhofer Institute for Process Engineering and Packaging IVV (Fraunhofer-Institut für Verfahrenstechnik und Verpackung IVV). The aim is to enter more sales packaging into a high-quality recycling process in future and to manage the raw materials contained therein in the cycle.

“When packaging is designed, the course is set for the recycling capability,” says Markus Müller-Drexel, Managing Director of INTERSEROH Dienstleistungs GmbH. “As part of our packaging optimisation service, we now enable manufacturers and dealers to optimise their sales packaging in a targeted manner using a scientifically reliable assessment pattern. This is also important with a view to the packaging law coming into effect in 2019. Afterwards, manufacturers are to receive financial incentives to use recycling-capable packaging for the first time.”

In order to assess the recycling capability of packaging, Interseroh, together with the bifa environmental institute specialising in technical environmental protection, has developed a three-stage points system. In the first stage, it is determined whether the consumer can assign the packaging to the correct collection system without any problems. Then, in the second stage, it is examined how the packaging performs when it comes to sorting. Can the currently available sorting technologies sort the packaging into the right material fraction – or do certain materials prevent a clear assignment? In the third stage, it is analysed whether the packaging is suitable for material recycling or whether, for example, labels, colours or caps make recycling difficult. The more points the packaging achieves on a scale of 0 to 20, the more easily and better it can be recycled.

“Using our assessment method, weak points of packaging and potential for improvement can be identified very clearly,” explains Dr Siegfried Kreibe, Deputy Managing Director of bifa Umweltinstitut GmbH. “The better the recycling works, the higher the achievable qualities are and thus also the sales opportunities of the emerging recycled raw materials.”

“It is high time that movement comes into packaging design,” says Dr Martin Schlummer, Business Area Manager Recycling and Environment at Fraunhofer IVV. “What is important now is that all the participants in the value chain commit themselves to combining the product and design requirements of packaging effectively with its recycling capability.”

The assessment methodology developed by Interseroh and bifa and reviewed by Fraunhofer IVV is part of the Interseroh packaging optimisation service “Made for Recycling”. Here, the recycling specialist – in collaboration with the customers from retail and industry – illuminates the lifecycle of packaging from manufacture to disposal and recycling. Based on this, practicable action recommendations and solutions are developed for improved recycling.

You can find more information about “Made for Recycling”, Interseroh’s packaging optimisation service, here.

About the bifa environmental institute:

Since 1991, bifa, as an application-orientated research, development and consulting institution, has offered a multifaceted range of services related to “technical environmental protection”. This includes the areas of process technology, integrated operational environmental protection, sustainable waste management as well as system and process analysis. bifa analyses and assesses material flows, energy flows and process-technology processes.

About Fraunhofer IVV:

The Fraunhofer Institute for Process Engineering and Packaging (IVV) stands for high-quality food and for safe packaging that allows high quality and convenient handling. In its developments along the value chain, Fraunhofer IVV aims for efficient use of raw materials and low environmental loads. The “Recycling and Environment” and “Packaging” business areas devote themselves to the development of innovative recycling processes and recycling-capable packaging materials.

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About Interzero:

Interzero is one of the leading service providers in the field of closing product, material and logistics loops as well as innovation leader in plastics recycling with the largest sorting capacity in Europe. Under the guiding principle of “zero waste solutions”, the company supports over 50,000 customers throughout Europe in the responsible handling of recyclable materials, thus helping them to improve their own sustainability performance and conserve primary resources.

With about 2,000 employees, the company achieves a turnover of over one billion euros (2021). According to Fraunhofer UMSICHT, Interzero’s recycling activities could save one million tonnes of greenhouse gases compared to primary production and more than 8.7 million tonnes of primary raw materials in 2022 alone. As a pioneer in the circular economy, Interzero is winner of the German Sustainability Award as well as the related special award in the “Resources” transformation field for 2024.

Further information can be found at www.interzero.com.

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